Leaking Cooling Tower Epoxy Repair Coating

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Underwater & Wet Surface Epoxy Leak Repair Coating

Industrial-grade two-part epoxy designed to stop leaks in cooling towers, water tanks, troughs, and any water-holding structure. Applies directly to wet or submerged surfaces — no shutdown required.

Applies Underwater • No Primer Needed • Concrete & Steel
Applies Wet or Underwater No Primer Required Concrete & Steel Horizontal & Vertical No Shutdown Needed Self-Priming
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Applies Underwater
Can be applied to surfaces that are wet or completely submerged. No need to drain or dry the structure first.
⚑
No Shutdown Required
Eliminates the need to shut down mission-critical equipment or do costly replacement of cooling tower basins and structural parts.
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Horizontal & Vertical
Works on both horizontal and vertical surfaces. Mix with Silica Flour/Sand for a pastier consistency for larger cracks or holes.
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Easy DIY Application
Cost effective application by in-house maintenance staff. No prior experience needed for professional results.

Stop Leaks Without Shutting Down

This coating is a huge time and money saver for owners of large cooling towers, swamp coolers, troughs, and water tanks. While originally designed to stop leaks in the basins of cooling towers, it can be used wherever there is a water leak below the water surface of any type of apparatus or structure.

Adheres to concrete or steel surfaces with no primer necessary. Can be applied to surfaces that are wet or underwater, and works on both horizontal and vertical surfaces. Eliminates the need to shut down mission-critical equipment and costly replacement of cooling tower basins and structural parts.

Mixing underwater epoxy resin in container

Patch compound option: Mix with Silica Flour/Sand for a pastier consistency when repairing larger cracks or holes. Coverage will be reduced when used as a patch compound.

Coverage & Specifications

80–200
SF/Gal Horizontal
250
SF/Gal Vertical
2 Coats
Required
1 & 4 Gal
Kit Sizes

Available colors: Light Gray, Medium Gray, Dark Gray, and White.

Coverage varies by application: Horizontal surfaces: 80–200 sq ft/gal depending on application. Vertical surfaces: 250 sq ft/gal. Two coats required for both. Less coverage when used with Silica Flour/Sand as a patch compound.

Free Shipping on Orders $300+

Sold in 1 or 4 gallon sets. Need volume pricing?

Request A Quote for quantity discounts.

Call: (866) 532-3979  |  Email: info@armorgarage.com

Application Instructions

1

Mixing

Mix Part A & Part B in a 3:1 ratio with a Jiffy Mixer on low speed or with a large paint stirring stick for 2.5 minutes.

!

Do not mix more than you can apply in 20 minutes. This is a fast-setting epoxy β€” work in manageable batches.

2

Surface Preparation

Surface to be coated should be free of any mold, mildew, algae, or loose flaking rust. This coating will adhere to concrete and steel with tight rust, wet or dry. Can be applied to basins that are still full of water.

3

Application

Apply with a good quality stiff brush, lint-free roller, or putty knife.

100 SF/Gal
Basins (Extra Protection)
200–300 SF/Gal
Vertical Surfaces
35°–120Β°F
Application Temp

Underwater cure: Will cure underwater in 6 hours at 75Β°F. Colder temperatures will require longer cure times.

4

Patching Large Cracks & Holes

Mix with Silica Flour for extra thick patching and apply with putty knife. If sealing drain pans or water basins with wide cracks that are open underneath, provide a backstop to prevent material from sagging for best results.

Small repairs: Coating is very thick and will bridge small holes and cracks without the need for backstopping.

5

Second Coat

Allow first coat to cure to a rock hard finish, then apply the second coat.

Do NOT let more than 24 hours pass before applying the second coat.

Ideal Applications

Cooling Tower Basins Cooling Tower Walls Pipe Penetrations Pilings Metal Seawalls Concrete Seawalls Swamp Coolers Water Tanks Troughs Drain Pans
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Ideal for pilings: Coating can be applied at low tide and will cure underwater during high tide. No need to wait for dry conditions.

Need Help With Your Project?

Our expert team is available to help with product selection, coverage calculations, and installation support.

Call: (866) 532-3979  |  Email: support@armorgarage.com

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Application Instructions

1

Mixing

Mix Part A & Part B in a 3:1 ratio with a Jiffy Mixer on low speed or with a large paint stirring stick for 2.5 minutes.

!

Do not mix more than you can apply in 20 minutes. This is a fast-setting epoxy β€” work in manageable batches.

2

Surface Preparation

Surface to be coated should be free of any mold, mildew, algae, or loose flaking rust. This coating will adhere to concrete and steel with tight rust, wet or dry. Can be applied to basins that are still full of water.

3

Application

Apply with a good quality stiff brush, lint-free roller, or putty knife.

100 SF/Gal
Basins (Extra Protection)
200–300 SF/Gal
Vertical Surfaces
35°–120Β°F
Application Temp

Underwater cure: Will cure underwater in 6 hours at 75Β°F. Colder temperatures will require longer cure times.

4

Patching Large Cracks & Holes

Mix with Silica Flour for extra thick patching and apply with putty knife. If sealing drain pans or water basins with wide cracks that are open underneath, provide a backstop to prevent material from sagging for best results.

Small repairs: Coating is very thick and will bridge small holes and cracks without the need for backstopping.

5

Second Coat

Allow first coat to cure to a rock hard finish, then apply the second coat.

Do NOT let more than 24 hours pass before applying the second coat.

Ideal Applications

Cooling Tower Basins Cooling Tower Walls Pipe Penetrations Pilings Metal Seawalls Concrete Seawalls Swamp Coolers Water Tanks Troughs Drain Pans
β˜…

Ideal for pilings: Coating can be applied at low tide and will cure underwater during high tide. No need to wait for dry conditions.

Need Help With Your Project?

Our expert team is available to help with product selection, coverage calculations, and installation support.

Call: (866) 532-3979  |  Email: support@armorgarage.com

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