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Armor Chip Garage Epoxy Floor Kits - Medium Flake Coverage

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What's Included in Your Armor Chip Kit

 

Armor Chip is a professional color flake coating system—engineered with everything needed to prep, coat, and protect your concrete for long-term performance.

Core System Components

  • Proprietary 100% solids, two-part epoxy engineered for high build thickness and hot-tire resistance
  • Two coats of heavy duty clear topcoat for UV, scratch, abrasion, chemical, stain, and road salt resistance
  • 6 lbs of premium color flakes

Professional Application Tools

  • Magic Squeegee for applying coating at proper thickness ($25 value)
  • Spike soles for easier application and flake broadcasting
  • Rollers, mixer, mixing bucket, cut-in brush, gloves, stir sticks
  • Premium nonslip additive

Surface Preparation

  • Acid etching solution
  • Neutralizing powder
  • Complete prep instructions

Convenience & Support

  • Free shipping included
  • Kit quantities adjust automatically for your size
  • Expert support 7 days/week

Upgrade Options for Maximum Performance

?️ Primer For additional coverage, poor condition floors, workshops, oversized vehicles, added durability, and adhesion.
⭐ Military Grade Topcoat Chemically hardened clear coat. One coat in lieu of two coats. Includes a 10 Year New Look Guarantee for best-in-class durability, gloss retention, and chemical resistance.

Armor Chip Features & Benefits

 
Longest-lasting "new floor" look at a cost-effective price—save thousands vs. franchise or contractor pricing
Easy to apply—DIY friendly, no prior experience needed for professional results
Best tire abrasion and scratch resistance in its class
USA-made with high-grade pigments for a porcelain-like finish with no bleed-through
100% waterproof, mold and mildew proof
High impact resistance (car jack and jackstand rated)
No bubbling during application like lower quality coatings
Stain-resistant, Teflon-like surface—rinses clean with a garden hose

For a complete explanation of what garage floor epoxy is, how it works, and why systems fail, see our What Is Garage Floor Epoxy Guide. Not sure which coating kit you need? See our Epoxy Floor Coating Selector Tool.

Before and After Results

 

Transform your bare concrete from this:

Uncoated concrete garage floor before application

To this high-gloss showroom finish:

Finished Armor Chip color flake coating in medium gray

(Medium gray with black, white & light blue flakes + Military Grade Topcoat)

"What an amazing before and after difference.
This is the best DIY enhancement ever to our garage."
- Larry L, Very Happy Customer!

Even if your concrete looks this bad:

Stained and worn concrete before Armor Chip

You can still get it to look like this:

Light gray Armor Chip coating after application

And be another happy customer writing a review like this:

Guys, I purchased an Armor Chip coating kit with the military-grade topcoat from you back in January 2020, and I couldn't be happier with the results. This was for a 2-car garage, approximately 450 square feet, in one of my rental properties.

Following all your preparation steps meticulously, I successfully applied the coating, and even now, over four years later, it still looks brand new.

In contrast, in my other rental properties where I used products from Home Depot or Lowes, I've had to redo the floors every two years. Thanks for a fantastic product that's better than advertised.

— J. Worley

The floor on the left is 14 months old & the floor on the right is 17 years old. Need we say more?

Armor Chip longevity comparison vs competitor coating

You can be the person on the left regretting their coating choice — or the person on the right who installs Armor Chip once and is done.

Armor Chip now includes a Magic Squeegee (a $25 value) at no extra charge.

Standard vs Magic squeegee comparison

10 YEAR BRAND NEW FLOOR LOOK GUARANTEE

Armor Chip is the only DIY color flake kit with a 10 Year Brand New Floor Look Guarantee when you use our Military Topcoat.

Any coating can look good on day one—what matters is how long it stays looking new. Our Military Grade Topcoat routinely stays looking new for 15–20 years.

Standard topcoat abrasion rating: 20 mg. Military topcoat: 4 mg (lower is better). Many competing coatings are 30 mg+.

Used the Wrong Product? We Can Help

 

If your existing coating is dull, yellow, stained, or peeling, you may be able to coat over it if it isn't too far gone. See the MUST READ tab for how to coat over an existing coating and why topcoats matter.

First-time user Lee Tiller of Zoomie Time Frenchies in Arkansas used medium gray with Teal, White, Amethyst & Hot Pink flakes. He chose primer and Military Grade Topcoat for extra durability against sharp nails.

Armor Chip color flake coating with custom flake colors

"At Zoomi Time we love Frenchies and our new floor! Thanks ArmorGarage!" — Lee Tiller

Should You Full Broadcast Your Floor?

 

Full broadcast requires significantly more flakes (often up to 10x more) and more topcoat. It also requires more labor to achieve professional results. Call us if you want full broadcast—we'll guide you through doing it correctly.

Most DIY users get a better result with the ArmorGarage Armor Granite Kit, which provides 90–95% flake coverage and a realistic granite look. Armor Chip typically provides 70–75% coverage.

Customer Review Video

 

One of our favorite reviews is from Tony in Michigan—a step-by-step description of his installation and results.

How To Order Your Garage Epoxy Kit & Customize Color Flake Selections

 To ensure your receive the right epoxy color in the correct size first select the base epoxy color swatch in the color you want. Then in the "Size" Dropdown Box select the corresponding color and appropriate size. Note that Dark Gray, Charcoal and Black are premium colors and have an additional cost. See below if you want to customize your color flakes. Note when ordering custom flake colors the base epoxy color ie: Gray, Light Gray, Black will remain the same and only the custom color flakes you choose will change.

 

Out of the hundreds of different color combos available we have 11 prepackaged wife approved epoxy and chip color combinations that have proven to be by far the most popular colors with never a complaint. This makes it simple and provides peace of mind that you'll be getting the best combination to meet your color scheme.  

You can also mix and match epoxy and flake colors to make your own custom color epoxy & flake combinations. It's simple to do. Just select the kit that has your base epoxy color and then choose up to 5 chip colors you want from the Chip Color Chart Links directly below  and list them in the "Custom Color Flake Order Note Box".

ONLY GREEN & BLUE GLOW IN THE DARK CHIPS ARE AVAILABLE AND THERE IS A $45.00/LB ADDITIONAL CHARGE (out of stock). METALLIC SILVER CHIPS ARE $30.00/LB ADDITIONAL. PLEASE INDICATE IN THE CUSTOM CHIP COMMENT BOX, COLOR AND QUANTITY.

 

Gray Floor With Color Chips

Close-Up Of Armor Chip Epoxy Floor On The Right

Gray Epoxy Garage Floor

Armor Chip Dark Gray With Black - White - Primary Blue Flakes & Military Topcoat


Here's A Nice Image Of An Actual Floor Done With The Tan Epoxy Kit

Epoxy Garage Floor

Colin O Just Finished His Floor Below In Dark Gray With Black, White, Primary Blue Flake And Military Topcoat.
As You Can See He Did A Great Job On His First try!

Garage Floor With Dark Gray Epoxy And Color Flakes

This Beautiful Floor Was Done In Charcoal Gray With Black , White & Primary Blue Flakes And Military Grade Topcoat. Perfect job!

Garage Floor With Charcoal Epoxy And Color Flakes

Watch This Step By Step 90 Second Video Transforming Larsa Pippen's Failed Garage Floor Epoxy

This video is a longer narrated version explaining each application step of the epoxy application in greater detail

Installation Overview (Armor Chip)

  • Clean floor, powerwash if possible & remove oil stains
  • Profile concrete (acid etch or diamond grind)
  • Patch cracks, spalls, and surface defects. Use the Instant Crack Repair to avoid waiting for repairs to dry
  • Apply primer if required by slab condition or desired extra adhesion
  • Apply epoxy build coat
  • Broadcast decorative flakes
  • Scrape and vacuum excess flakes
  • Apply clear protective topcoat(s)
  • For very detailed instructions, click the link below.

Installation Tips & Real-World Lessons

We’ve included real-world installation videos from DIY customers so you can see exactly how the Armor Chip system is applied β€” and learn from their experience. These videos cover common questions like material coverage, mixing batches, using primers, applying flakes, and topcoating for a professional finish. See this very informative article from a customer ArmorGarage Epoxy Application Suggestions And Lessons Learned
β–Ά
And watch the full step-by-step prep & installation by DIY DAN here

HERE'S A GREAT IN PROGRESS IMAGE OF A PROPERLY PREPPED FLOOR THAT WAS DIAMOND GRINDED.
THE FLOOR PREP MACHINE FROM HOME DEPOT DID A GREAT JOB, OIL STAINS WERE CLEANED WITH LIQUID TIDE AND MURIATIC ACID

Half Epoxy Coated Garage Floor

This Is A Good Before & After Prep Shot. This Customer Used A Heavy Duty Grinder. The Floor Actually Looks Almost Like New Concrete.

Garage Floor Before Prepping For Epoxy Coating
Garage Floor After Prepping For Epoxy Coating
Properly Etched Concrete

This is how your floor should look like prior to coating with any type of epoxy paint.

Concrete Floor Not P{roperly Prepped For Epoxy Coating

If your floor looks like this STOP and power wash and etch again!

Very Pitted Garage Floor
Homeowner Grinding  ArmorGarage Concrete Repair Compound
Garage Floor After ArmorGarage Epoxy Floor Coating

Even If Your FLoor Is badly Pitted You Can Still Apply Our Garage Epoxy Over It. This Customer Used The Carck & Joint Compound That Completely Hid All The Deteriorated Contcrete.

AS YOU CAN SEE FOLLOWING OUR INSTRUCTIONS RESULTS IN A BEAUTIFUL CHIP PATTERN THAT IS AS GOOD AS IT GETS. 

Finished Garage Floor After ArmorGarage Epoxy
Closeup Of Armor Chip Garage Epoxy Coating With Color Flakes

Helpful Pro Tips To Ensure Your Epoxy Floor Project's Success

Why & When to Use Military Grade Topcoat

Garage floors are subjected to daily destructive forces, some more than others, and having the right topcoat makes all the difference in how long your floor stays looking new.

βœ“ Workshops & Heavy Use Heavy rolling tool chests, jack stands, hydraulic floor jacks, and regular equipment use
βœ“ Severe Winter Climates Areas with heavy road salts, ash, and aggregate exposure
βœ“ Heavy Equipment Tractors, ATVs, rubber-tracked equipment, golf carts, large boat trailers
βœ“ Exotic Vehicles High-performance sports cars with extreme tire heat
βœ“ Special Conditions Tight garage turns causing pivot wear, gym use with dropped weights, or high-traffic social/party areas
What's the Difference? Think bunker-hardened concrete versus regular concrete. The Military Grade topcoat has an extremely low abrasion loss rating and provides a chemically hardened finish.
Standard Topcoat is Fine For: Regular-sized passenger vehicles and SUVs that simply pull in and out of the garage. Woodworking shops with stationary equipment.

For a deeper understanding about abrasion and why it matters, see Why ArmorGarage Is The Best Epoxy.


Why & When to Use a Primer

Your ArmorGarage epoxy is self-priming, so a primer is not required. However, if the budget allows, it's always a good idea to prime.

When Primer is Recommended

  • Poor condition floors – Chalky, flaky, or very rough concrete (primer strengthens as it soaks in)
  • Heavy vehicles – Large SUVs, trucks, tractors, or off-road equipment
  • Extend coverage – Floor slightly over kit coverage (primer seals porous concrete)
  • Maximum adhesion – Extra bonding strength for peace of mind
  • Added thickness – Increases total system thickness for durability
Coverage Tip: If your floor is over 600 SF, buy the oversized primer (900 SF). This extends epoxy coverage up to 725 SF and saves you from buying an extra kit. You'll also need the oversized topcoat (700 SF).

Doing Curbs & Cut-Ins with the Epoxy

Coating Concrete/Brick Curbs

  • Calculate curb square footage and double it – curbs use extra material
  • No taping needed for curbs
  • Squeegee epoxy to about 1/2" from curb edge
  • Use cut-in brush to brush epoxy against and onto curb
  • Apply flakes with sideways underhanded motion (few at a time to avoid piles)

Garage Door Edge

  • Put duct tape line at inside or outside edge of garage door
  • Don't extend beyond outside edge of door
  • Leave tape down until done, then run razor down line and remove
  • Small concrete strip outside door can be painted with inexpensive color matched outdoor concrete paint
Advanced Option: Armor Chip can be applied to wood trim, wood steps, and block stem walls. You can also install a Cove Base Kit to form a seamless 4" radiused transition up the wall for a waterproof tub installation.

Items You'll Need & Setting Up

Required Items (Not Included)

  • 9" roller handle and extension pole
  • Roller pan
  • Large calibrated measuring cups
  • Power drill
  • Small can of Xylene or Mineral Spirits

Mixing Station Setup

  • Place tarp or large plastic sheet to work on (prevents driveway spills)
  • Keep primer cans and epoxy containers separate (color-coded differently)
  • Have only one person do all mixing for consistency
  • If using multiple kits, mix all Part As together to blend pigments
  • Mark measuring cups: 80 oz for Part A, 40 oz for Part B
Critical Warning: Discard tools immediately when finished – don't lay them down! Forgotten squeegees and rollers will weld in place and must be ground off. This epoxy doesn't come off once cured!
Mixer Reuse Tip: You can reuse the mixer the next day. Spin at high speed in the mixing bucket to remove excess material. Any hardened epoxy on the mixer will be fine to use the next day.

Coverage & Ordering Guide

Coverage is a very important factor to consider. Many competing brands do not come close to yielding their stated coverage, resulting in purchasing additional product or a streaky, washed-out finish. Each ArmorGarage kit will cover up to the stated coverage with a beautiful, luxurious finish.

Coverage Facts to Know

  • Rougher/porous surfaces yield less coverage
  • Lighter colors (Beige) yield less coverage
  • High pigment colors (black, white) yield less coverage
  • Red gets least coverage – highest pigment amount (most expensive)
Golden Rule: Always order enough material to cover your floor area plus 10% as a safety factor. Don't try to order to exact square footage – some older floors can be very absorbent (like painting sheetrock that needs two coats).
Oversized Floor Solution:
β€’ Floor 725 SF or less β†’ Order oversized primer (900 SF) to extend epoxy coverage
β€’ Using Military topcoat β†’ Order 750 SF topcoat option
β€’ Floor larger than 725 SF β†’ Order 900 SF kit
β€’ Smart tip: Have leftover? Store in small jars for emergencies
Mixing & Matching: You can mix and match kits or primers to get the right coverage for your floor size. We even have bulk-sized kits for large man caves and garages up to 8 cars.

Previously Coated Failing Floors

If you previously coated your floor with a big-box epoxy or had a contractor apply a coating "10X stronger than epoxy," it's more than likely your floor already shows wear and tear.

βœ“ Floor Not Peeling Sand it down, apply our bonding primer, then use any ArmorGarage epoxy kit for a military-grade system that lasts decades
βœ— Floor Peeling Everywhere No choice but to diamond grind it all off and start over (easier than you think to end up here)
Know the Difference:
β€’ High Solids Epoxy β‰  True 100% Solids Epoxy
β€’ 100% Solids Epoxy β‰  100% Military Grade Solids Epoxy

If you pour ArmorGarage 100% military grade epoxy next to competing "high solids" or fake "100% solids," they would seem like water in comparison. Even our 97% high solids primer is only used as a primer – not a topcoat!
Fake 100% Solids Alert: Epoxies that are not 100% solids in both volume AND weight are misleading. Fake and low-quality "100% solids" epoxies (imported or made with imported materials) have become prevalent. Buyer beware!

If you applied an epoxy coating before finding us and your floor is failing, learn how to coat over existing paint with one of our epoxy kits.

If you've applied an epoxy coating before you found us and your floor looks like the blue arrows below.  Learn How To Coat Over An Existing Paint with one of our epoxy kits. 

FAQs About Garage Epoxy Flooring

The following is a list of questions we get asked the most. If you have a question that is not addressed here or on "The Garage Epoxy Flooring FAQ" page which answers additional questions, please give us a call - 866-532-3979 (Mon-Fri. 9-5) or send us an email to: info@armorgarage.com. Our reps are happy to help you 7 days a week with any application, product or prep questions you may have.

 

How do I order different color chips than what's standard with your kits?

First select any kit with the base epoxy color you want, then In the "Custom Flake Color Box simply list up to 5 colors that you choose from the Flake Color Charts. There is no extra charge for custom colors. We'll ship you the kit in the epoxy color you chose and the your custom color flakes.

My floor is bigger than the 600 sf coverage of the Armor Chip Kit. What do I do?

See the Ordering & Covergae Guide section in the "Must Read" Tab for what to do in your situation.

How long do I need to wait before coating a new slab and do I still need to etch it?

New slabs need to cure for 28 days minimum and they need to be etched. In fact we like you to do an extra strong second etch to make sure we burn out all the curing residues at the surface. You can do this buy simply buying a gallon of Muriatic Acid and mixing it with our etching solution. This will give our etch solution a little extra zing to clean and open the pores of your concrete slab. As you will undoubtedly see elsewhere on the site this is extremely important, it allows the epoxy to get into the open pores and make an unbreakable molecular bond with the concrete.

How long do I need to let primer dry?

The Primer will dry in 5-8hrs depending on temperature and humidity conditions. Once the primer is dry to the touch you can apply the epoxy. Do not let more than 20 hrs pass before applying the epoxy. Otherwise you will need to lightly sand the primer with 120 grit to rough up the surface. You'll know when the primer is ready for the epoxy coating when you can press your thumb into it and not leave a thumbprint.

Should I fill in the saw cuts or expansion joints?

No we recommend that you do not. The last thing you want is to have a crack down the middle of your new high gloss epoxy floor. Once you've applied an Armor Chip or Armor Granite garage floor kit, the saw cuts will add dimension to the floor, and they will look like big slabs of stone. If your floor is older than 10 years it's probably ok to fill them since the floor is done settling. But you never know for sure what can happen. And don't worry about dirt and stuff getting in the saw cuts, once coated they will be nonstick and anything in there will easily come out with a leaf blower or sweep of a brrom.

Can I extend the epoxy out past the Garage door?

No we don't recommend that. The epoxy should end at the inside or outside edge of the garage door. Apply a color matched inexpensive outdoor patio type of paint. This way when the elements beat it up you're only replacing cheap outdoor paint rather than an expensive epoxy coating.

When should I fill in the cracks and will the epoxy fill the cracks in?

 For the best and quickest results use the Instant Crack Filler. It lets you fill cracks, divots and holes and apply the epoxy right over it without having to wait for the repair compound to cure. Big time saver. Just mix Part A & Part B to form a putty and apply where needed and scrape flat to surface.

If you repair area is large or you have cracks larger than 1/2" wide and holes deeper than 1" use the Crack & Joint Compound goes in before the cleaning and etching, once it cures overnight you can grind it smooth if need be. The Instant Crack Filler goes in after and allows you to apply the epoxy or primer immediately after the filler is applied.

For very deep holes and cracks we recommend filling the space with backer rod available on our repair products page.

How long do I need to let the floor dry after etching?

It's a matter of temperature and humidity, 24hrs is usually sufficient but you should let it dry for 48 hrs to be sure all the moisture has dried out of the floor. Applying the epoxy prior to 100% of the moisture drying out of the floor will result in what we call a "pop". Somewhere down the road, you will see a small chip of epoxy pop off the floor. This is not an epoxy failure, it's latent moisture forcing its way out of the slab, and if you look at the underside of the epoxy you'll see part of your slab stuck to it.

When can I put the topcoat down?

As soon as the epoxy dries to the touch, usually the next morning. The epoxy should not show a fingerprint when you press your thumb into it.

When can I put my stuff back in my garage?

The topcoat will dry to the touch in 5-6 hours at which time you can walk on it and put your stuff back in, heavy rolling objects the next day, keep the car off for 2-3 days. Be sure to do the thumprint test before walking on the topcoat!

I had an accident and scratched my floor, what can I do?

Scratches are easily fixed, see the Care & Maintenance page in the "NEED TO KNOW" section for the details. But it's simply a matter of sanding the scratch with 120 grit and brushing on some topcoat to bring it back to new.

I've had my floor for many years and it's finally starting to wear out, what do I do?

Easy, just give it a light sanding to scuff it up and roll on a new layer of topcoat, that will bring the floor right back to new. The epoxy and chips should stay indefinitely.

How long does this process take?

In actual hours it's not much at all but since you have dry times you should allow 3 days to get the job done. Total working hours should be no more than 4-5 hours. To shorten the timeline, you can grind the floor which eliminates waiting for your floor to dry. It allows you to prep and prime or prep and epoxy the floor in the same day.

Custom tab 1

How To Order Your Garage Epoxy Kit & Customize Color Flake Selections

 To ensure your receive the right epoxy color in the correct size first select the base epoxy color swatch in the color you want. Then in the "Size" Dropdown Box select the corresponding color and appropriate size. Note that Dark Gray, Charcoal and Black are premium colors and have an additional cost. See below if you want to customize your color flakes. Note when ordering custom flake colors the base epoxy color ie: Gray, Light Gray, Black will remain the same and only the custom color flakes you choose will change.

 

Out of the hundreds of different color combos available we have 11 prepackaged wife approved epoxy and chip color combinations that have proven to be by far the most popular colors with never a complaint. This makes it simple and provides peace of mind that you'll be getting the best combination to meet your color scheme.  

You can also mix and match epoxy and flake colors to make your own custom color epoxy & flake combinations. It's simple to do. Just select the kit that has your base epoxy color and then choose up to 5 chip colors you want from the Chip Color Chart Links directly below  and list them in the "Custom Color Flake Order Note Box".

ONLY GREEN & BLUE GLOW IN THE DARK CHIPS ARE AVAILABLE AND THERE IS A $45.00/LB ADDITIONAL CHARGE (out of stock). METALLIC SILVER CHIPS ARE $30.00/LB ADDITIONAL. PLEASE INDICATE IN THE CUSTOM CHIP COMMENT BOX, COLOR AND QUANTITY.

 

Gray Floor With Color Chips

Close-Up Of Armor Chip Epoxy Floor On The Right

Gray Epoxy Garage Floor

Armor Chip Dark Gray With Black - White - Primary Blue Flakes & Military Topcoat


Here's A Nice Image Of An Actual Floor Done With The Tan Epoxy Kit

Epoxy Garage Floor

Colin O Just Finished His Floor Below In Dark Gray With Black, White, Primary Blue Flake And Military Topcoat.
As You Can See He Did A Great Job On His First try!

Garage Floor With Dark Gray Epoxy And Color Flakes

This Beautiful Floor Was Done In Charcoal Gray With Black , White & Primary Blue Flakes And Military Grade Topcoat. Perfect job!

Garage Floor With Charcoal Epoxy And Color Flakes

Custom tab 2

Watch This Step By Step 90 Second Video Transforming Larsa Pippen's Failed Garage Floor Epoxy

This video is a longer narrated version explaining each application step of the epoxy application in greater detail

Installation Overview (Armor Chip)

  • Clean floor, powerwash if possible & remove oil stains
  • Profile concrete (acid etch or diamond grind)
  • Patch cracks, spalls, and surface defects. Use the Instant Crack Repair to avoid waiting for repairs to dry
  • Apply primer if required by slab condition or desired extra adhesion
  • Apply epoxy build coat
  • Broadcast decorative flakes
  • Scrape and vacuum excess flakes
  • Apply clear protective topcoat(s)
  • For very detailed instructions, click the link below.

Installation Tips & Real-World Lessons

We’ve included real-world installation videos from DIY customers so you can see exactly how the Armor Chip system is applied β€” and learn from their experience. These videos cover common questions like material coverage, mixing batches, using primers, applying flakes, and topcoating for a professional finish. See this very informative article from a customer ArmorGarage Epoxy Application Suggestions And Lessons Learned
β–Ά
And watch the full step-by-step prep & installation by DIY DAN here

HERE'S A GREAT IN PROGRESS IMAGE OF A PROPERLY PREPPED FLOOR THAT WAS DIAMOND GRINDED.
THE FLOOR PREP MACHINE FROM HOME DEPOT DID A GREAT JOB, OIL STAINS WERE CLEANED WITH LIQUID TIDE AND MURIATIC ACID

Half Epoxy Coated Garage Floor

This Is A Good Before & After Prep Shot. This Customer Used A Heavy Duty Grinder. The Floor Actually Looks Almost Like New Concrete.

Garage Floor Before Prepping For Epoxy Coating
Garage Floor After Prepping For Epoxy Coating
Properly Etched Concrete

This is how your floor should look like prior to coating with any type of epoxy paint.

Concrete Floor Not P{roperly Prepped For Epoxy Coating

If your floor looks like this STOP and power wash and etch again!

Very Pitted Garage Floor
Homeowner Grinding  ArmorGarage Concrete Repair Compound
Garage Floor After ArmorGarage Epoxy Floor Coating

Even If Your FLoor Is badly Pitted You Can Still Apply Our Garage Epoxy Over It. This Customer Used The Carck & Joint Compound That Completely Hid All The Deteriorated Contcrete.

AS YOU CAN SEE FOLLOWING OUR INSTRUCTIONS RESULTS IN A BEAUTIFUL CHIP PATTERN THAT IS AS GOOD AS IT GETS. 

Finished Garage Floor After ArmorGarage Epoxy
Closeup Of Armor Chip Garage Epoxy Coating With Color Flakes

Custom tab 3

Helpful Pro Tips To Ensure Your Epoxy Floor Project's Success

Why & When to Use Military Grade Topcoat

Garage floors are subjected to daily destructive forces, some more than others, and having the right topcoat makes all the difference in how long your floor stays looking new.

βœ“ Workshops & Heavy Use Heavy rolling tool chests, jack stands, hydraulic floor jacks, and regular equipment use
βœ“ Severe Winter Climates Areas with heavy road salts, ash, and aggregate exposure
βœ“ Heavy Equipment Tractors, ATVs, rubber-tracked equipment, golf carts, large boat trailers
βœ“ Exotic Vehicles High-performance sports cars with extreme tire heat
βœ“ Special Conditions Tight garage turns causing pivot wear, gym use with dropped weights, or high-traffic social/party areas
What's the Difference? Think bunker-hardened concrete versus regular concrete. The Military Grade topcoat has an extremely low abrasion loss rating and provides a chemically hardened finish.
Standard Topcoat is Fine For: Regular-sized passenger vehicles and SUVs that simply pull in and out of the garage. Woodworking shops with stationary equipment.

For a deeper understanding about abrasion and why it matters, see Why ArmorGarage Is The Best Epoxy.


Why & When to Use a Primer

Your ArmorGarage epoxy is self-priming, so a primer is not required. However, if the budget allows, it's always a good idea to prime.

When Primer is Recommended

  • Poor condition floors – Chalky, flaky, or very rough concrete (primer strengthens as it soaks in)
  • Heavy vehicles – Large SUVs, trucks, tractors, or off-road equipment
  • Extend coverage – Floor slightly over kit coverage (primer seals porous concrete)
  • Maximum adhesion – Extra bonding strength for peace of mind
  • Added thickness – Increases total system thickness for durability
Coverage Tip: If your floor is over 600 SF, buy the oversized primer (900 SF). This extends epoxy coverage up to 725 SF and saves you from buying an extra kit. You'll also need the oversized topcoat (700 SF).

Doing Curbs & Cut-Ins with the Epoxy

Coating Concrete/Brick Curbs

  • Calculate curb square footage and double it – curbs use extra material
  • No taping needed for curbs
  • Squeegee epoxy to about 1/2" from curb edge
  • Use cut-in brush to brush epoxy against and onto curb
  • Apply flakes with sideways underhanded motion (few at a time to avoid piles)

Garage Door Edge

  • Put duct tape line at inside or outside edge of garage door
  • Don't extend beyond outside edge of door
  • Leave tape down until done, then run razor down line and remove
  • Small concrete strip outside door can be painted with inexpensive color matched outdoor concrete paint
Advanced Option: Armor Chip can be applied to wood trim, wood steps, and block stem walls. You can also install a Cove Base Kit to form a seamless 4" radiused transition up the wall for a waterproof tub installation.

Items You'll Need & Setting Up

Required Items (Not Included)

  • 9" roller handle and extension pole
  • Roller pan
  • Large calibrated measuring cups
  • Power drill
  • Small can of Xylene or Mineral Spirits

Mixing Station Setup

  • Place tarp or large plastic sheet to work on (prevents driveway spills)
  • Keep primer cans and epoxy containers separate (color-coded differently)
  • Have only one person do all mixing for consistency
  • If using multiple kits, mix all Part As together to blend pigments
  • Mark measuring cups: 80 oz for Part A, 40 oz for Part B
Critical Warning: Discard tools immediately when finished – don't lay them down! Forgotten squeegees and rollers will weld in place and must be ground off. This epoxy doesn't come off once cured!
Mixer Reuse Tip: You can reuse the mixer the next day. Spin at high speed in the mixing bucket to remove excess material. Any hardened epoxy on the mixer will be fine to use the next day.

Coverage & Ordering Guide

Coverage is a very important factor to consider. Many competing brands do not come close to yielding their stated coverage, resulting in purchasing additional product or a streaky, washed-out finish. Each ArmorGarage kit will cover up to the stated coverage with a beautiful, luxurious finish.

Coverage Facts to Know

  • Rougher/porous surfaces yield less coverage
  • Lighter colors (Beige) yield less coverage
  • High pigment colors (black, white) yield less coverage
  • Red gets least coverage – highest pigment amount (most expensive)
Golden Rule: Always order enough material to cover your floor area plus 10% as a safety factor. Don't try to order to exact square footage – some older floors can be very absorbent (like painting sheetrock that needs two coats).
Oversized Floor Solution:
β€’ Floor 725 SF or less β†’ Order oversized primer (900 SF) to extend epoxy coverage
β€’ Using Military topcoat β†’ Order 750 SF topcoat option
β€’ Floor larger than 725 SF β†’ Order 900 SF kit
β€’ Smart tip: Have leftover? Store in small jars for emergencies
Mixing & Matching: You can mix and match kits or primers to get the right coverage for your floor size. We even have bulk-sized kits for large man caves and garages up to 8 cars.

Previously Coated Failing Floors

If you previously coated your floor with a big-box epoxy or had a contractor apply a coating "10X stronger than epoxy," it's more than likely your floor already shows wear and tear.

βœ“ Floor Not Peeling Sand it down, apply our bonding primer, then use any ArmorGarage epoxy kit for a military-grade system that lasts decades
βœ— Floor Peeling Everywhere No choice but to diamond grind it all off and start over (easier than you think to end up here)
Know the Difference:
β€’ High Solids Epoxy β‰  True 100% Solids Epoxy
β€’ 100% Solids Epoxy β‰  100% Military Grade Solids Epoxy

If you pour ArmorGarage 100% military grade epoxy next to competing "high solids" or fake "100% solids," they would seem like water in comparison. Even our 97% high solids primer is only used as a primer – not a topcoat!
Fake 100% Solids Alert: Epoxies that are not 100% solids in both volume AND weight are misleading. Fake and low-quality "100% solids" epoxies (imported or made with imported materials) have become prevalent. Buyer beware!

If you applied an epoxy coating before finding us and your floor is failing, learn how to coat over existing paint with one of our epoxy kits.

If you've applied an epoxy coating before you found us and your floor looks like the blue arrows below.  Learn How To Coat Over An Existing Paint with one of our epoxy kits. 

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FAQs About Garage Epoxy Flooring

The following is a list of questions we get asked the most. If you have a question that is not addressed here or on "The Garage Epoxy Flooring FAQ" page which answers additional questions, please give us a call - 866-532-3979 (Mon-Fri. 9-5) or send us an email to: info@armorgarage.com. Our reps are happy to help you 7 days a week with any application, product or prep questions you may have.

 

How do I order different color chips than what's standard with your kits?

First select any kit with the base epoxy color you want, then In the "Custom Flake Color Box simply list up to 5 colors that you choose from the Flake Color Charts. There is no extra charge for custom colors. We'll ship you the kit in the epoxy color you chose and the your custom color flakes.

My floor is bigger than the 600 sf coverage of the Armor Chip Kit. What do I do?

See the Ordering & Covergae Guide section in the "Must Read" Tab for what to do in your situation.

How long do I need to wait before coating a new slab and do I still need to etch it?

New slabs need to cure for 28 days minimum and they need to be etched. In fact we like you to do an extra strong second etch to make sure we burn out all the curing residues at the surface. You can do this buy simply buying a gallon of Muriatic Acid and mixing it with our etching solution. This will give our etch solution a little extra zing to clean and open the pores of your concrete slab. As you will undoubtedly see elsewhere on the site this is extremely important, it allows the epoxy to get into the open pores and make an unbreakable molecular bond with the concrete.

How long do I need to let primer dry?

The Primer will dry in 5-8hrs depending on temperature and humidity conditions. Once the primer is dry to the touch you can apply the epoxy. Do not let more than 20 hrs pass before applying the epoxy. Otherwise you will need to lightly sand the primer with 120 grit to rough up the surface. You'll know when the primer is ready for the epoxy coating when you can press your thumb into it and not leave a thumbprint.

Should I fill in the saw cuts or expansion joints?

No we recommend that you do not. The last thing you want is to have a crack down the middle of your new high gloss epoxy floor. Once you've applied an Armor Chip or Armor Granite garage floor kit, the saw cuts will add dimension to the floor, and they will look like big slabs of stone. If your floor is older than 10 years it's probably ok to fill them since the floor is done settling. But you never know for sure what can happen. And don't worry about dirt and stuff getting in the saw cuts, once coated they will be nonstick and anything in there will easily come out with a leaf blower or sweep of a brrom.

Can I extend the epoxy out past the Garage door?

No we don't recommend that. The epoxy should end at the inside or outside edge of the garage door. Apply a color matched inexpensive outdoor patio type of paint. This way when the elements beat it up you're only replacing cheap outdoor paint rather than an expensive epoxy coating.

When should I fill in the cracks and will the epoxy fill the cracks in?

 For the best and quickest results use the Instant Crack Filler. It lets you fill cracks, divots and holes and apply the epoxy right over it without having to wait for the repair compound to cure. Big time saver. Just mix Part A & Part B to form a putty and apply where needed and scrape flat to surface.

If you repair area is large or you have cracks larger than 1/2" wide and holes deeper than 1" use the Crack & Joint Compound goes in before the cleaning and etching, once it cures overnight you can grind it smooth if need be. The Instant Crack Filler goes in after and allows you to apply the epoxy or primer immediately after the filler is applied.

For very deep holes and cracks we recommend filling the space with backer rod available on our repair products page.

How long do I need to let the floor dry after etching?

It's a matter of temperature and humidity, 24hrs is usually sufficient but you should let it dry for 48 hrs to be sure all the moisture has dried out of the floor. Applying the epoxy prior to 100% of the moisture drying out of the floor will result in what we call a "pop". Somewhere down the road, you will see a small chip of epoxy pop off the floor. This is not an epoxy failure, it's latent moisture forcing its way out of the slab, and if you look at the underside of the epoxy you'll see part of your slab stuck to it.

When can I put the topcoat down?

As soon as the epoxy dries to the touch, usually the next morning. The epoxy should not show a fingerprint when you press your thumb into it.

When can I put my stuff back in my garage?

The topcoat will dry to the touch in 5-6 hours at which time you can walk on it and put your stuff back in, heavy rolling objects the next day, keep the car off for 2-3 days. Be sure to do the thumprint test before walking on the topcoat!

I had an accident and scratched my floor, what can I do?

Scratches are easily fixed, see the Care & Maintenance page in the "NEED TO KNOW" section for the details. But it's simply a matter of sanding the scratch with 120 grit and brushing on some topcoat to bring it back to new.

I've had my floor for many years and it's finally starting to wear out, what do I do?

Easy, just give it a light sanding to scuff it up and roll on a new layer of topcoat, that will bring the floor right back to new. The epoxy and chips should stay indefinitely.

How long does this process take?

In actual hours it's not much at all but since you have dry times you should allow 3 days to get the job done. Total working hours should be no more than 4-5 hours. To shorten the timeline, you can grind the floor which eliminates waiting for your floor to dry. It allows you to prep and prime or prep and epoxy the floor in the same day.

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