Coating Systems - Technical Performance Resource Hub
This technical performance resource hub provides system selection guidance, key performance characteristics, and downloadable technical documentation for ArmorGarage coating systems. Coverage includes epoxy flooring, safety and non-slip coatings, vertical and overhead applications, flexible waterproof systems, and concrete and asphalt pavement coatings.
Quick System Navigation Links
Decision Table Quick Reference Garage Epoxy Commercial Epoxy Military-Industrial Heavy Tonnage Novolak Metallic Urethane Cement Non-Slip ArmorTrak V1 AG-591 Vertical Surface Bond HD Waterproof Membrane
Use the table below to select the appropriate coating system, then scroll for full technical details and downloadable documentation.
When to Use Each Coating System
| Environment / Requirement | Recommended System – Content Section |
|---|---|
| Residential garages, workshops, light storage | Garage Epoxy Systems |
| Commercial traffic, carts, dollies, light forklifts | Commercial Epoxy Flooring System |
| Slip-resistant surfaces for industrial, commercial, or safety-critical environments | Industrial Non-Slip Coating System |
| Heavy forklifts, equipment, impact loads, hangars | Military-Industrial Epoxy Flooring System |
| Extreme durability, heavy rolling loads, maximum abrasion resistance | Heavy Tonnage Epoxy System |
| Acids, solvents, fuels, caustics, chemical immersion | Novolak Epoxy Flooring System |
| High-visual-impact floors where appearance is the primary driver | Metallic Epoxy Flooring System |
| Flexible, waterproof, slip-resistant coating for ramps and outdoor surfaces | ArmorTrak V1 Flexible Coating System |
| Vertical, overhead, wet, or marginally prepared surfaces requiring sag-free application | Floor-to-Ceiling Epoxy Coating (AG-591) |
| Color coating for concrete and asphalt pavement surfaces | Surface Bond HD Concrete & Asphalt Color Coating |
| High-heat, thermal shock, moisture-tolerant industrial floors (food processing, wash-down areas) | Self-Leveling Urethane Cement Flooring System |
| Waterproofing, crack isolation, and anti-fracture protection for interior, exterior, or below-grade substrates | Liquid Waterproof & Anti-Fracture Membrane System |
Coating Systems: Technical Quick Reference
Garage Epoxy Flooring Systems (Armor Chip & Armor Granite)
Multi-coat epoxy flooring systems designed for residential garages, workshops, and light-duty spaces where long-term adhesion, durability, and appearance are critical.
- Category: Residential / Light-Duty Epoxy Flooring
- System Type: Multi-coat epoxy flooring system (optional primer + epoxy base coat + decorative chips + clear protective topcoat)
- Finish Options: Solid color epoxy, Armor Chip flake systems, and Armor Granite heavy-broadcast systems
- Surface Preparation: Mechanical grinding or acid etching required to open concrete pores for proper epoxy bonding
- Moisture Requirements: Concrete must be dry and free of moisture vapor transmission; moisture testing recommended prior to installation
- Application Method: Roll-on and squeegee application; decorative chips broadcast into wet epoxy base coat
- Typical Coverage: Designed to cover stated square footage at proper film thickness when applied per instructions
- Topcoat Options: Standard clear topcoat (2+ coats), Armor Granite multi-coat topcoat, or optional military-grade topcoat for increased durability
- Traffic Resistance: From parked passenger vehicles, to heavy off-road vehicles and workshops
- Cure Schedule: Light foot traffic ~6–8 hours; vehicle traffic typically after 2–3 days (temperature and humidity dependent)
- Application Conditions: Apply between approximately 55–95°F with relative humidity ≤85%
- Recommended Use: Residential garages, home workshops, storage areas, and hobby spaces
- Not Intended For: Continuous industrial traffic or heavy equipment environments (use Commercial, Military-Industrial, or Heavy Tonnage systems)
Commercial Epoxy Flooring System (ArmorGarage II – STD VOC)
Two-layer commercial epoxy flooring system combining a penetrating epoxy basecoat with a military-grade urethane topcoat for increased abrasion resistance, durability, and chemical resistance.
- System Type: 2-layer epoxy flooring system (epoxy basecoat + military-grade urethane topcoat)
- Basecoat: ARM144X high-performance solvent-based epoxy primer for concrete penetration and permanent adhesion
- Topcoat: ARM321X ArmorUltra military-grade polyurethane topcoat for abrasion, chemical resistance, and UV stability
- Total System Build: Approximately 5–6 mil epoxy basecoat + 2–3 mil urethane topcoat (per coat)
- Abrasion Resistance: ~8.0 mg loss (ASTM D4060, CS-17 wheel, 1000 g, 500 cycles – topcoat)
- Chemical Resistance: Resistant to common automotive fluids, fuels, oils, cleaners, salts, and many industrial chemicals (ratings vary by chemical)
- Slip Resistance: Optional UltraWear non-skid aggregate can be added to the topcoat to increase traction
- Traffic Capability: Designed for sustained foot traffic, carts, dollies, and light forklift traffic
- Cure Schedule: Light foot traffic ~14–24 hours; full cure for heavier traffic ~2 days (temperature and humidity dependent)
- Application Conditions: Apply between approximately 40–90°F; substrate temperature must be at least 5°F above dew point
- Recommended Use: Commercial garages, workshops, warehouses, service areas, laboratories, and light industrial spaces
- When to Step Up: Continuous heavy forklifts, heavy tracked equipment, or extreme point loads → use the Military-Industrial Epoxy System
ArmorGarage Military-Industrial Epoxy Flooring System (STD VOC)
Three-layer, high-build epoxy flooring system designed for extreme mechanical abuse, heavy equipment traffic, and aggressive industrial or military service environments.
- System Type: 3-layer epoxy flooring system (epoxy primer + 100% solids high-build epoxy + military-grade urethane topcoat)
- Primer: ARM144X ArmorUltra 2-part solvent-based epoxy primer for deep concrete penetration and permanent adhesion
- Build Coat: ARM707X ArmorUltra 100% solids high-build epoxy for impact resistance and load distribution
- Topcoat: ARM356X ArmorUltra military-grade aliphatic polyurethane for abrasion, chemical resistance, and UV stability
- Typical Total System Build: ~23 mils (6–8 mil primer + ~12 mil high-build epoxy + 2–3 mil urethane topcoat)
- Abrasion Resistance (Topcoat): ~4.0 mg loss (ASTM D4060, CS-17 wheel, 1000 g, 500 cycles)
- Chemical Resistance: Resistant to fuels, oils, solvents, acids, caustics, and industrial chemicals (ratings vary by chemical, concentration, and exposure duration)
- Traffic Capability: Designed for sustained foot traffic, heavy rolling loads, forklifts, and industrial equipment
- Slip Resistance: Optional UltraWear non-skid additive may be incorporated into the topcoat
- Cure Schedule: Light foot traffic ~14–24 hours; full cure for heavy traffic ~3–5 days (temperature and humidity dependent)
- Application Conditions: Apply between approximately 45–90°F with relative humidity below 90%; substrate temperature must be at least 5°F above dew point
- Recommended Use: Aircraft hangars, heavy equipment shops, industrial warehouses, maintenance bays, laboratories, and military facilities
- Not Intended For: For outdoor use.
ArmorGarage Novolak Epoxy Flooring System (Chemical-Resistant)
High-performance novolak epoxy system engineered for extreme chemical, acid, and solvent exposure where standard epoxy systems are not sufficient.
- System Type: Chemical-resistant novolak epoxy flooring system (primer/base + novolak topcoat)
- Primary Use: Chemical processing areas, labs, battery rooms, manufacturing facilities, wastewater plants, and containment zones
- Base / Primer: AG257X chemical-resistant novolak primer/base designed for aggressive environments
- Topcoat: AG253X novolak epoxy topcoat for maximum chemical and heat resistance
- Chemical Resistance: Excellent resistance to acids, solvents, fuels, caustics, and industrial chemicals (varies by chemical, concentration, and exposure duration)
- Heat Resistance: Enhanced heat resistance compared with standard epoxies
- Solids Content: High-solids novolak epoxy formulation for dense, cross-linked chemical barrier
- Finish Options: Solid color finishes; gloss level dependent on application and environment
- Application: Roll-on application; multiple coats may be required for full chemical resistance
- Substrate: Properly prepared concrete; moisture mitigation required where applicable
- Where to Use: Interior industrial environments with continuous or repeated chemical exposure
- Not Intended For: Residential use. Areas without significant chemical exposure where standard epoxy systems are sufficient
ArmorGarage Heavy Tonnage Epoxy System (HVTN100X)
Extreme-durability, high-build coating engineered for heavy equipment and harsh service environments requiring maximum abrasion and impact resistance.
- Product Type: Polyester/aliphatic high-performance coating formulated for superior abrasion, impact resistance, chemical resistance, and flexibility
- Recommended Use: Auto service centers, warehouses, labs, aircraft hangars, maintenance shops, body shops, and wherever extreme durability is required
- Film Thickness: ~30 mils (recommended)
- Coverage: ~125 sq ft per gallon at 30 mils
- Solids: 100% solids by weight; 100% solids by volume
- VOC: < 0.5 g/L (mixed)
- Mix Ratio: 2 parts A to 1 part B by volume
- Pot Life: ~30 minutes (1.5 gal volume)
- Abrasion Resistance: ~2.5 mg loss (Taber CS-17, 500 cycles)
- Adhesion: ~420 psi (elcometer) with concrete failure / no delamination
- Cure Schedule: Tack free ~5–7 hours; light foot traffic ~14–18 hours; full cure (heavy traffic) ~2–4 days
- Primers: Recommended ARM144X, No Prep Instant Primer, or ARM015X
- Topcoat: None recommended (single-coat system; multiple coats not recommended)
- Application Conditions: ~55–90°F with relative humidity below 90%; substrate must be at least 5°F above dew point
- Limitations: Not recommended for high UV exposure without protection; slab-on-grade requires moisture barrier
ArmorGarage Metallic Epoxy Flooring System
Decorative multi-layer metallic epoxy flooring system designed to create high-visual-impact finishes with one-of-a-kind patterns.
- System Type: Multi-layer metallic epoxy flooring system (base coat + metallic clear epoxy + protective topcoat)
- Appearance: Three-dimensional, marble-like finish created using metallic pigment powders
- Base Coat: High-contrast dark primer/base coat (black commonly used; gray for lighter metallics)
- Design Notes: Final visual pattern varies by application technique; each floor is inherently unique
- Protection: Clear protective topcoat selected to preserve gloss, clarity, and long-term wear resistance
- Recommended Use: Garages, showrooms, retail/office display areas, man caves, and other high-visibility spaces
- Not Intended For: Heavy industry factory floors where extreme mechanical abuse resistance is required
ArmorTrak V1 Flexible Coating System
Single-component, moisture-cured flexible polyurethane coating designed for waterproofing, slip resistance, and long-term durability on interior and exterior surfaces.
- System Type: One-part, moisture-cured flexible polyurethane coating (no mixing required)
- Primary Function: Waterproofing, flexibility, and slip resistance rather than rigid impact resistance
- Recommended Thickness: 30–40 mils total (applied in a minimum of two coats)
- Flexibility: Fully flexible; will not chip, crack, or delaminate under movement
- Abrasion Resistance: ~30.5 mg loss (Taber CS-17, 1000 g, 1000 cycles)
- Slip Resistance: COF ~0.91 (dry) / ~0.62 (wet) when textured
- Application: Roller, brush, or spray; optional rubber granules for textured finish
- Typical Uses: Ramps, walkways, bridges, loading docks, decks, truck beds, marine surfaces, parking areas, and playgrounds
- Compatible Substrates: Concrete, metal, wood, fiberglass, rubber, tile, and properly prepared asphalt
- Environmental Resistance: Resistant to water, salt water, fuels, chemicals, and weather exposure
- UV Resistance: Aromatic polyurethane; ArmorTrak 18 recommended for maximum long-term UV stability
- Cure Schedule: Walk-on ~6–12 hours; full cure ~2–4 days (environment dependent)
- Indoor / Outdoor Use: Suitable for both interior and exterior applications
- Not Intended For: Rigid industrial floors requiring high compressive strength (use epoxy systems)
Floor-to-Ceiling Epoxy Coating System (AG-591)
100% solids, high-build epoxy coating engineered for vertical, overhead, and wet-surface applications where standard epoxies sag, drip, or fail to bond.
- System Type: Two-component, 100% solids epoxy coating for floor-to-ceiling applications
- Primary Function: High-build, sag-resistant coating for walls, ceilings, pits, manholes, and structural surfaces
- Unique Advantage: May be applied to vertical, overhead, wet, or underwater surfaces without sagging or dripping
- Film Build: Up to 20 mils DFT per coat on horizontal surfaces; high-build vertical application capability
- Self-Priming: Self-priming on steel and most concrete substrates
- Surface Tolerance: Performs on marginally prepared surfaces and over sound existing coatings without lifting
- Moisture Tolerance: Can be applied to wet or submerged surfaces; ideal for wastewater and marine environments
- Flexibility: Low-modulus epoxy film resists chipping and cracking under impact or movement
- Chemical Resistance: Resistant to acids, caustics, fuels, oils, salt water, and industrial chemicals
- Application Methods: Roll, brush, or spray; no solvent required for rolling
- Application Temperature: Approximately 40–120°F; cures down to ~35°F
- VOC Content: 0 g/L (0 VOC), compliant with EPA and air-quality regulations
- Recommended Use: Manholes, pits, sumps, wastewater facilities, paper mills, refineries, power plants, marine structures, steel and concrete walls, ceilings, and wet-process areas
- Not Intended For: Decorative flooring applications where appearance is the primary concern
Industrial Non-Slip Coating System
High-traction industrial coating system designed to improve slip resistance in wet, oily, or hazardous environments where safety and traction are critical.
- Category: Safety / Slip-Resistant Industrial Coating
- System Type: Textured non-slip coating system using industrial-grade epoxy binders and traction aggregates
- Primary Function: Increase traction and reduce slip-and-fall risk in safety-critical environments
- Slip Resistance: High-traction surface profile when properly broadcast and encapsulated
- Texture Options: Fine, medium, or aggressive profiles depending on footwear, environment, and cleaning requirements
- Application Areas: Walkways, ramps, stairways, loading docks, platforms, equipment pads, and designated safety zones
- Surface Compatibility: Concrete, steel, metal decking, and previously coated surfaces (proper preparation required)
- Chemical Resistance: Resistant to water, oils, fuels, cleaners, and common industrial contaminants
- Application Method: Roll-on epoxy basecoat with broadcast traction aggregate followed by encapsulating clear or pigmented topcoat
- Indoor / Outdoor Use: Suitable for both interior and exterior environments when properly topcoated
- Traffic Resistance: Designed for heavy foot traffic, forklift traffic, carts, and service access; not intended as a structural load-bearing floor
- Maintenance: Cleanable with standard industrial cleaners; recoatable as needed to refresh traction
- Not Intended For: Smooth decorative floors or high-gloss environments where traction is not desired
Surface Bond HD – Concrete & Asphalt Color Coating
High-durability, slip-resistant, 100% acrylic pavement color coating engineered to protect and beautify concrete and asphalt surfaces exposed to traffic, weather, and fuel exposure.
- Category: Pavement & Traffic Surface Coating
- Product Type: One-part, self-priming 100% acrylic water-based emulsion coating
- Primary Function: Color coating, surface protection, and slip resistance for pavement surfaces
- Resin Technology: Cross-linking acrylic system designed to deliver durability comparable to thermoplastics and epoxies
- Slip Resistance: Fortified with silica sand for enhanced traction; pedestrian friction >75 BPN (ASTM E303)
- Fuel Resistance: Excellent resistance to fuel exposure for traffic and parking applications
- Recommended Film Build: 20–25 mils dry per coat
- Number of Coats: Minimum 2 coats (3 recommended for high-wear areas)
- Coverage: ~240–280 sq ft per 5-gal pail (varies by surface porosity)
- Cure Time: Recoat ~25–45 minutes; traffic ready ~5–7 hours (temperature dependent)
- VOC Content: <75 g/L (environmentally compliant)
- Service Temperature: –40°F to 150°F (cured)
- Compatible Substrates: Bare concrete and unsealed or acrylic-sealed asphalt
- Recommended Uses: Roadways, streets, driveways, parking lots, walkways, golf cart paths, amusement parks, and traffic areas
- Not Intended For: Surfaces previously sealed with coal tar or asphalt-based sealers; decorative interior floors
Self-Leveling Urethane Cement Flooring System (AG903SLX)
Heavy-duty, self-leveling urethane cement slurry flooring system engineered for extreme wear, thermal shock, moisture vapor transmission resistance, and aggressive chemical environments.
- Category: Industrial Urethane Cement / Slurry Mortar Flooring
- System Type: Multi-component bio-based urethane slurry mortar (3- or 4-component system depending on color)
- Primary Function: Provide a seamless, shock-resistant, hygienic floor for demanding industrial and food-service environments
- Typical Thickness: 1/8" – 3/16" depending on aggregate broadcast and topcoat requirements
- Coverage: ~37–46 sq ft per kit at ~1/8" thickness
- Moisture Tolerance: Resistant to moisture vapor transmission (MVT); suitable where epoxies may fail
- Thermal Shock Resistance: Designed for hot wash-down areas and temperature cycling
- Heat Resistance: Withstands temperatures up to 200°F
- Abrasion Resistance: Heavy-duty slurry mortar designed for sustained abrasion and impact
- Impact Resistance: ~160 in-lbs (ASTM D-4226)
- Bond Strength: 100% concrete failure (ASTM D-4541)
- Compressive Strength: ~8,400 psi (ASTM C-579)
- Flexural Strength: ~2,700 psi (ASTM C-580)
- Slip Resistance: Textured, broadcast finish provides inherent slip resistance when properly installed
- Chemical Resistance: Resistant to acids, caustics, solvents, fuels, and food-service chemicals
- Finish Characteristics: Slightly textured, rough finish when broadcast
- Primers: None required on properly prepared substrates
- Topcoat: Optional; Novolak or other specialty topcoats may be used depending on exposure requirements
- Cure Schedule: Light foot traffic ~12 hours; full heavy-traffic service ~24 hours (77°F)
- Application Temperature: ~45–85°F with RH ≤85%; substrate must be ≥5°F above dew point
- Recommended Use: Commercial kitchens, food prep areas, food & beverage facilities, restrooms, locker rooms, hot wash-down areas, and industrial processing spaces
- Not Intended For: Decorative floors where appearance is the primary concern; UV-stable finish without topcoat
Epoxy vs. Urethane Cement — Technical Selection Guidance
- Epoxy Flooring Systems: Best suited for dry to moderately wet environments where abrasion resistance, chemical resistance, and aesthetics are primary considerations. Epoxies provide excellent adhesion and durability but are more sensitive to moisture vapor transmission, thermal shock, and rapid temperature cycling.
- Urethane Cement Flooring Systems: Engineered for extreme service environments involving constant moisture, hot water wash-downs, steam cleaning, thermal shock, and aggressive chemicals. Urethane cement systems tolerate moisture vapor transmission and temperature extremes that can cause epoxy systems to debond or crack.
- Thermal Performance: Epoxy systems perform well under stable temperature conditions, while urethane cement systems are designed to withstand rapid temperature changes and sustained heat exposure without damage.
- Moisture Tolerance: Urethane cement systems are inherently moisture tolerant and can be installed where elevated moisture vapor transmission exists. Epoxy systems generally require moisture mitigation or vapor barriers for long-term performance.
- Typical Applications: Epoxy systems are commonly used in garages, warehouses, laboratories, and industrial facilities with controlled environments. Urethane cement systems are preferred in food and beverage plants, commercial kitchens, processing areas, and wash-down environments.
- Selection Summary: When conditions include heat, moisture, thermal shock, or hygiene-driven cleaning processes, urethane cement is the preferred solution. For dry, controlled environments where appearance and abrasion resistance are primary, epoxy flooring systems remain an effective and economical choice.
Liquid Waterproof & Anti-Fracture Membrane System (ARMMCX)
Single-component elastomeric liquid membrane engineered for waterproofing, crack isolation, and anti-fracture protection on interior, exterior, and below-grade substrates.
- Category: Waterproofing / Anti-Fracture Membrane
- Product Type: One-part latex cross-link hybrid elastomeric membrane
- Primary Function: Waterproofing, crack bridging, and substrate stabilization
- Application Method: Roller, brush, or airless sprayer (minimum 2 coats)
- Recommended Thickness: ~30 mils total dry film thickness
- Coverage: ~150–250 sq ft per gallon (2 coats, substrate dependent)
- Crack Bridging: Effective for cracks up to 1/16" without fabric; larger cracks reinforced with mesh
- Waterproofing Test: Flood test capable ~35 minutes after application
- Dry Time: ~25–30 minutes at 72°F
- Full Cure: ~3 days
- Elongation: Up to 1,300% (ASTM D42370)
- Tensile Strength: Up to ~453 PSI (ASTM D412)
- Water Vapor Transmission: ~1.52 g/hr·m² (ASTM E96)
- ANSI Compliance: ANSI A118.10 waterproof membrane
- Substrates: Concrete, plywood, stone, tile, interior/exterior cladding
- Indoor / Outdoor Use: Interior, exterior, and below-grade applications
- Topcoat: Optional ArmorGarage Clear Shield for added protection
- Clean-Up: Water
- VOC: Low-odor, water-based formulation
- Recommended Use: Bathrooms, showers, wet rooms, balconies, decks, slabs, planter boxes, foundations, and waterproofing transitions
- Not Intended For: Exposed decorative wear surfaces without a protective topcoat