Extra Heavy Duty Acid Resistant Epoxy
100% Novolac primer and extra-thick Novolac topcoat — our most popular system for production floors, containment areas, battery rooms, labs, and food plants.
★ Free Shipping • Best Priced Primer & Epoxy System300+ CHEMICALS TESTED • FORKLIFT RATED • THOUSANDS OF CAUSTIC WASHDOWNS
Why This System
This is our most popular and most versatile Acid Shield system — a Novolac primer and an extra-thick Novolac epoxy topcoat for high-traffic floors that take chemical and acid spills. The primer is a high-performance epoxy in its own right; we call it a primer simply because it goes down first.
Using a Novolac primer is critical in caustic environments. It gives superior adhesion to the slab and adds a second layer of chemical protection. Skipping the primer, or using a standard epoxy primer under a Novolac topcoat, is the most common mistake we see and more often than not ends in complete system failure. Combined with our military-grade thick topcoat, the result is a 25-mil finish that gives years of service in the harshest environments.
Military-grade solids ensure you're putting down the highest quality epoxy flooring; a Shore D rating of 88 means it cures to a surface harder than construction hard hats. This is a tried-and-true system engineered for long-term durability against the widest range of acids and chemicals — the number one self-applied acid-resistant floor system available. Used by Fortune 500 companies and the U.S. Military worldwide. No prior application experience needed for professional results.
Don't confuse this with general-duty epoxies. Standard epoxy coatings offer very limited chemical protection and fail early in caustic environments because they were never designed for them. There is a huge difference between a garage or commercial-duty epoxy and a Novolac epoxy — even 100% solids epoxies can't come close to the performance of our Novolac Two-Layer Acid Shield System.
Applications & Industries
Engineered for the most demanding chemical environments, this system is built for production floors, food and beverage processing areas, storage areas, curbs, troughs, tanks and containment vaults. It has excellent flexural and structural strength with an extremely abrasion- and impact-resistant finish that handles high-volume forklift traffic, and it is rated for frequent high-temperature caustic wash-downs.
Bund & Containment Areas: Secondary containment around chemical tanks, fuel storage and hazardous-material drums needs a seamless, chemically impervious floor to stop ground contamination. This system is a waterproof barrier that holds its integrity under sustained chemical exposure — the performance EPA, OSHA and state containment rules are written around.
Semiconductor Facilities: Standard epoxies break down in months under fab wash-down regimes. This 100% Novolac system is built for the sub-fab mechanical levels, chemical storage and delivery corridors, wastewater neutralization areas and wash-down zones that see sulfuric acid, hydrochloric acid, ammonium hydroxide, caustics and solvents daily. Process areas handling hydrofluoric acid or 50% hydrogen peroxide need a specialty lining — see the Acid Guide, and call us before you spec those zones.
Also ideal for: breweries, pharmaceutical plants, battery charging and storage rooms, laboratories, military facilities, and anywhere chemical resistance is not optional.
Kit Sizes & Coverage
Available in two kit sizes with quantities calculated for proper coverage — full protection, full durability and a finished look with no concrete bleed-through. Custom colors available on orders of 5,000 sq ft or more.
Small Kit (275–300 sq ft): 1.5 gallons Novolac primer + 3 gallons Novolac topcoat
Large Kit (1,350–1,500 sq ft): 6 gallons Novolac primer + 15 gallons Novolac topcoat
ArmorGarage provides a 2-year warranty against product defects when properly mixed and applied to a properly prepared concrete surface. See our full warranty policy under "Shipping & Return Policy."
Before You Buy: Check the Application Instructions and the Acid Guide for your specific chemicals and exposure times — both are under the "Application" and "Must Read" tabs above. Not sure your chemical is covered? Email us the list and a chemist will confirm the right system, free. ArmorGarage is not responsible for misapplication of product.
Floor over 1,500 sq ft, or chemicals you don't see in the guide?
Send us the square footage and the chemical list. We'll confirm the right system and quote volume pricing — usually the same day. Do your floor right the first time with ArmorGarage!
View all Chemical & Acid Resistant Epoxy products →
ACID EPOXY COATING COLOR CHART
Tap any color to enlarge
Custom colors available on orders of 5,000 sq ft or more
We recommend that the floor be cleaned and neutralized with TSP if its been exposed to acids or other caustic fluids. Then it should be either shot blasted or diamond grinded. This will provide the proper profile for the primer to permanently bond to. For small areas the Floor Prep Machine that can be rented from Home Depot does a good job. On larger floors of over 3000 sf we recommend renting a shot blaster or heavy duty grinder. For large areas rent the largest diamond grinder you can handle and ask for new 25 grit bits. You want to achieve a CSP 2 finished surface.
If acid etching we recommend two acid etches back to back with a TSP rinse after the second etch. To acid etch simply mix 1 gallon of muriatic acid with 3 gallons of water and disperse over wet floor at a rate of 300 sf per batch, scrub in with stiff bristle shop broom and let sit 3-5 minuts and rinse, repeat and disperse TSP powder onto wet etched floor, scrub in and then rinse thoroughly. Let floor dry 24-48 hrs until 100% dry. For very dirty floors we recommend increasing the strength to 2 gallons of water only per gallon of acid and or reducing area to 200 sf from 300 sf.
Oil stain floors should be cleaned with Liquid Tide or Dawn dish detergent in combination with a diluted muriatic acid solution. Several applications may be necessary depending on heavy the stains are. Then neutralize with TSP rinse at 1lb TSP per 1000 SF.
For heavily oil stained floors that won't come clean apply our Oil Stain Primer to form a bond to the oil soaked concrete.
For coating over a previous floor coating, sand the coating clean and apply our Bonding Primer to ensure adhesion between our epoxy and the existing coating.
Once the floor has been prepped, mix primer(front lable will be color coded and labeled Primer) Part & Part B per label mix ratio of 2:1. Use clear measuring cups to measure out an accurate amount of each part. Do not mix all at once, we recommend mixing a gallon of combine Part A & Part B for each person rolling. Mixing too much at once will result in the epoxy hardening in about 10 minutes which is not covered under warranty. If mixing more than a gallon, once mixed split the amount into two separate pails for each person rolling, this will slow the catalytic reaction. Apply as you would regular paint with a lint free 1/4" nap roller. Apply at approximately 290-300 sf/gal. Allow to cure 7-10 hrs before applying the topcoat but no more then 24hrs.
Next mix the topcoat(diffeerent color labels and marked Topcoat) in the same manner. Again do not mix all at once! Apply at approximately 100-115 sf/gal with 1/4" lint free roller. For best results after topcoat is mixed pour out in a bead directly onto the floor. When mixing be sure to run a drill mounted Jiffy mixer all the way to the bottom of your mixing bucket and all along the sides to ensure all the Part A & Part B gets mixed together. Allow topcoat to cure overnight for light traffic and at least 36 hrs before heavy traffic.
If using nonslip you can either mix it into the topcoat directly, we recommend using a roller pan when doing this. Keep stirring the topcoat to keep nonslip suspended. An alternate method is to broadcast the nonslip directly onto the cured primer and then apply the topcoat over it.
Please refer to the Epoxy Acid Resistance Guide to ensure our coatings meet the protection level you require!